title: "No Touch Tool with 3D printed mould"
_modified: "2024-01-26T17:16:57.755Z"
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total_views: 460
_id: "GorLCaIm8dTUKRXCqTvT"
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slug: "no-touch-tool-with-3d-printed-mould"
category:
  label: "Moulds"
  _id: "PNQc9KjspF0xU4fMYEin"
  _modified: "2022-05-09T21:18:16.628Z"
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  _created: "2022-05-09T21:18:16.628Z"
time: "< 1 week"
difficulty_level: "Medium"
moderation: "accepted"
tags:
  - "LDPE"
  - "mould"
  - "product"
  - "injection"
mentions: []
comments:
  - _id: "lS5GqatGJQeKyCujN9i6"
    text: "great way to make the  mould! can you please tell me what infill % you used and how many walls to make the mould durable ? i am planing to use PA12 carbon fibre filament from bambulabs , do you thing it is suitable"
    _created: "2024-01-26T17:16:57.753Z"
    creatorCountry: ""
    _creatorId: "3dhamparts"
    creatorName: "3dhamparts"
files:
  - type: "application/zip"
    timeCreated: "2020-07-28T07:51:23.035Z"
    name: "How-To - No Touch Tool.zip"
    downloadUrl: "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2FHow-To%20-%20No%20Touch%20Tool.zip?alt=media&token=66fde6a1-6971-4872-8b07-e2c8e7a7810d"
    contentType: "application/zip"
    fullPath: "uploads/howtos/GorLCaIm8dTUKRXCqTvT/How-To - No Touch Tool.zip"
    updated: "2020-07-28T07:51:23.035Z"
    size: 582340
creatorCountry: "gb"
id: "GorLCaIm8dTUKRXCqTvT"
_createdBy: "martin-ppl-uk"
description: "Create a tool for interacting with high contact areas such as door handles, pin pads, and light switches so your hands don't have to... helping prevent Covid-19 contamination spread!\nMade from 3D printed nylon for a quick turnaround of moulds to address the problem as soon as possible."
steps:
  - _animationKey: "unique1"
    text: "Nylon was used for the mould as it's melting temperature is much higher than that of LDPE which we use to make the No Touch Tools. We are conscious of consuming virgin plastic but using 3D printed moulds means we're only using the exact amount of plastic required (opposed to CNC Machining sheets of polycarbonate for example). Although metal moulds are ideal for longevity and quality, they do come with a higher carbon footprint and cost. The nylon moulds have so far had over 100 injections with little wear and are holding up very well for a fraction of the cost of a metal mould. \n\nWe printed the moulds using an Ultimaker 3 3D printer."
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        timeCreated: "2020-07-21T14:57:53.219Z"
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    title: "Make or buy the mould"
  - _animationKey: "unique2"
    images:
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        size: 177492
        downloadUrl: "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2FIMG_5240.jpg?alt=media&token=11ffbb04-2115-468f-a2a3-24e04a0fbe9d"
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        type: "image/jpeg"
        fullPath: "uploads/howtos/GorLCaIm8dTUKRXCqTvT/IMG_5240.jpg"
    title: "Make a clamp for the mould "
    text: "We used plates of metal either side of the mould to apply an even pressure but also wick away some of the heat. You could design bolt slots in the mould halves to clamp them directly. \nInitially our moulds had through-bolts which was of course silly and we quickly moved to a significant 10mm steel plate either side of the mould clamped together with M10 bolts. This setup becomes really slick as you can slide the moulds out of the clamp easily, separate the part and slot it back together when complete. "
  - text: "We use LDPE sourced from wheel nut indicators (Checkpoints) which is vibrantly coloured and very nice quality to work with. It injects nicely between 160-170*C. \nFor each tool we put 40g of plastic into the injection moulder - accounting for some leakage at the beginning to ensure the plastic is flowing nicely and over-spill at the end to ensure the mould is 100% filled. \nWe inject the plastic relatively slowly by hand and hold the pressure once the mould is filled (indicated by when it overflows at the top). Using nylon moulds means that the injected plastic is insulated so it doesn't cool quickly so wants to escape if you don't hold the pressure after injecting. "
    _animationKey: "unique3"
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        type: "image/jpeg"
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        name: "Filling injector.jpg"
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    title: "Inject into the mould"
  - _animationKey: "uniquehsfqk2"
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        size: 195434
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    title: "Leave to cool and separate"
    text: "After injecting, leave the moulds clamped to cool for 3 minutes before releasing the No Touch Tool from the mould. If you take out the part too early, it may be soft and you risk deforming it. \nEqually, don't leave it in longer than 6 minutes as the shrinkage may cause it to hug the sides which makes it much harder to release! \n\nUnclamp the mould, peel the part from the mould and leave the moulds to cool (being a plastic mould, it keeps warm for longer which can cause issues over multiple injections). A fan can help this process. \n\nUsing multiple moulds and clamps here enables you to get quick cycle times - you can be injecting the next tools whilst the previous ones cool for example. "
  - images:
      - timeCreated: "2020-07-25T15:16:04.136Z"
        size: 241330
        contentType: "image/jpeg"
        type: "image/jpeg"
        updated: "2020-07-25T15:16:04.136Z"
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        fullPath: "uploads/howtos/GorLCaIm8dTUKRXCqTvT/20200723_141726.jpg"
        downloadUrl: "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2F20200723_141726.jpg?alt=media&token=56ddbb46-d58d-4d21-9f44-c690807d43dd"
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        type: "image/jpeg"
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        contentType: "image/jpeg"
        size: 132263
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        name: "20200723_141918.jpg"
        size: 156630
        timeCreated: "2020-07-25T15:16:04.032Z"
        downloadUrl: "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2F20200723_141918.jpg?alt=media&token=69bf717f-01a5-4b9f-9a1c-411bac49158a"
        updated: "2020-07-25T15:16:04.032Z"
    text: "Cut away the sprue using a sharp knife.\nCut away any flashing that may have occurred.\nDrill a hole for a keyring in the bottom. \nAttach a retractable lanyard which helps keep the tool keep out of pockets and reduce contamination risk but remains close to hand. "
    _animationKey: "uniqueyh4awo"
    title: "Finishing"
  - text: "Keep your hands away from high-contact surfaces and use the tool instead!\n\nStay safe out there. "
    title: "Finished! "
    _animationKey: "uniqueba3x4e"
    images:
      - contentType: "image/jpeg"
        size: 34234
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        downloadUrl: "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2Fntt-white-bkgd.png?alt=media&token=fd0efc7a-cd7e-443e-abce-70ae012909db"
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        timeCreated: "2020-07-21T14:58:00.039Z"
        type: "image/jpeg"
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        size: 114407
        name: "No Touch Tool Door.jpg"
        type: "image/jpeg"
        fullPath: "uploads/howtos/GorLCaIm8dTUKRXCqTvT/No Touch Tool Door.jpg"
        downloadUrl: "https://firebasestorage.googleapis.com/v0/b/onearmyworld.appspot.com/o/uploads%2Fhowtos%2FGorLCaIm8dTUKRXCqTvT%2FNo%20Touch%20Tool%20Door.jpg?alt=media&token=d5f92ee5-e563-4498-8f0f-db57a04fb81f"
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        size: 168331
        fullPath: "uploads/howtos/GorLCaIm8dTUKRXCqTvT/No Touch Tool Pinpad.jpg"
        type: "image/jpeg"
        name: "No Touch Tool Pinpad.jpg"
        timeCreated: "2020-07-21T14:58:00.626Z"
  - title: "Bonus: Speed up the process"
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        type: "image/jpeg"
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    text: "To meet demand or lower the price point of the tools, there are a number of ways you can speed up the process:\n\n1. Heat the plastic before putting into the injector like Qi-Tech \nhttps://community.preciousplastic.com/how-to/rapid-fire-method-for-injection--300-face-shields-a-day\nYou can also use an oven to pre-heat the shreds rather than an extruder. \n2. Use multiple moulds.\nThis enables you to have some products cooling whilst you inject others. \n3. Fill the injection tube for multiple shots. \nIf you can load your injector with multiple 40g shots of plastic, this will enable you to inject multiple shots at a time. "
    _animationKey: "uniquerqa8x8"
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