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tags:
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difficulty_level: "Medium"
title: "Lampshade from Recycled Bottle Cap"
slug: "lampshade-from-recycled-bottle-cap"
comments: []
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description: "We will show you how to bend a recycled plastic sheet from the sheet press without heat or mold.\n\nThis technique is inspired by a woodworking technique called ‘kerfing’. Kerfing is a wood bending method done without water or steam.\n"
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steps:
  - title: "Prepare all the materials and tools"
    text: "Here’s what you need:\n- The HDPE plastic board that you’re going to bend: \n     - 30 cm x 10,5 cm, 5 mm (thickness) \n     - ⌀9,5 cm, 5 mm (thickness)  \n- A portable sanding machine \n- A soldering iron \n- A table saw\n- Rope \n"
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        updated: "2023-03-07T08:17:56.451Z"
    title: "Score the plastic"
    text: "First, we’re using the table saw to score the plastic. Cut 3 mm in depth while keeping a 5 mm distance between each cut. Make sure you’re scoring the board perpendicular to the direction of the bend."
  - title: "Thin out the end sides of the plastic board"
    images:
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    text: "Thin out the end sides of the plastic board using a portable sanding machine so that the sides will fit better in the next step."
  - text: "Now bend it carefully! Use a rope to tighten it in place."
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    title: "Bend it"
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    title: "Weld the end pieces of plastic"
    text: "With the help of a soldering iron, weld the end pieces of plastic together. Make sure you do it well."
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  - title: "Smooth out the welded part"
    _animationKey: "unique8pst6"
    text: "Now back to the sanding machine again. Smooth out the welded part to get that nice and evenly joint."
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        fullPath: "uploads/howtos/W615NbZs4wPHdGvBAMkb/7-186ba29536d.png"
    _animationKey: "uniquexz9av9"
    text: "And voilà! Your beautiful, eco-friendly lampshade is done."
    title: "Done!"
_created: "2023-03-09T08:35:17.765Z"
_modified: "2023-03-09T09:08:28.401Z"
time: "< 1 day"
creatorCountry: "id"
mentions: []
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    description: "Established in 2017, Mortier is a specialist in handmade home décor creation.\nIts industrial designs give minimalist yet sophisticated touch.\n\nMortier’s establishment became the beginning of the desire to explore\nnew material that has more value for the society and most importantly, environment.\n\nUtilizing plastic waste is our current as a sincere form of concern in maintaining\nenvironmental sustainability. The process sequence starts from local waste picker,\nwho collects various types of plastic waste.\n\nIn our workshop, plastic waste is sorted, cleaned, the transformed into\nhigh quality material to create a variety of interior products.\n\nWe accept product customization to best satisfying our customers\naccording to their preference and style."
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