---
title: How to create sheets with filament spools
slug: how-to-create-sheets-with-filament-spools
description: 3D printing does not inherently generate waste; however, the spools used often become discarded by-products. After accumulating these spools for years, we have effectively repurposed them. Each sheet transforms 34 spools, rendering them suitable for diverse applications such as furniture and product design.
tags: ["PS","PP"]
category: Guides
difficulty: Medium
time: < 5 hours
location: Madrid, Spain
---
import { Image } from 'astro:assets'
# How to create sheets with filament spools
<Image src={import('./068img_9214-18d1706e327.jpg')} alt="How to create sheets with filament spools" />
3D printing does not inherently generate waste; however, the spools used often become discarded by-products. After accumulating these spools for years, we have effectively repurposed them. Each sheet transforms 34 spools, rendering them suitable for diverse applications such as furniture and product design.

User Location: Madrid, Spain
## Steps
### Step 1: Shredding coils

First, sort the coils by material type, such as PP and PS, and use an industrial shredder to create particles with a uniform texture of about 0.2 inches (5 mm).


<Image src={import('./WhatsApp_Image_2024-01-17_at_12.02.55_PM-18d171cfe4c.jpeg')} alt="WhatsApp Image 2024-01-17 at 12.02.55 PM-18d171cfe4c.jpeg" />


<Image src={import('./WhatsApp_Image_2024-01-17_at_12.02.52_PM-18d1722ed8c.jpeg')} alt="WhatsApp Image 2024-01-17 at 12.02.52 PM-18d1722ed8c.jpeg" />

### Step 2: Mounting the plate

### Assembly Instructions for Mould

To assemble the mould, begin by placing a thin metal sheet coated with natural wax within it. Next, position the structure according to the desired shape and size. For this example, the mould measures 60 x 60 cm (24 x 24 inches) and is 2 cm (0.8 inches) thick. The material usage for this mould is approximately 8 kg (17.6 lbs).


<Image src={import('./WhatsApp_Image_2024-01-17_at_12.02.50_PM-18d172d0f98.jpeg')} alt="WhatsApp Image 2024-01-17 at 12.02.50 PM-18d172d0f98.jpeg" />


<Image src={import('./WhatsApp_Image_2024-01-17_at_12.02.44_PM1-18d172d30c4.jpeg')} alt="WhatsApp Image 2024-01-17 at 12.02.44 PM(1)-18d172d30c4.jpeg" />

### Step 3: Heating the plate

Place the material inside and cover it with another sheet of waxed metal to prevent sticking. Activate the press and heat to 230°C (446°F) for 45 minutes or until the plastic begins to overflow. Allow it to cool after the heating period.


<Image src={import('./WhatsApp_Image_2024-01-17_at_12.02.43_PM1-18d172fe962.jpeg')} alt="WhatsApp Image 2024-01-17 at 12.02.43 PM(1)-18d172fe962.jpeg" />


<Image src={import('./WhatsApp_Image_2024-01-17_at_12.02.42_PM-18d17302e5d.jpeg')} alt="WhatsApp Image 2024-01-17 at 12.02.42 PM-18d17302e5d.jpeg" />
